Development History of Coal-fired Power

Over the past century, coal-fired power has served as the "ballast stone" for industrialization and urbanization, boasting advantages of stability, low cost and controllability. From early extensive combustion, it has gone through three major stages: large-scale expansion, technological upgrading and environmental protection renovation. Each transformation has injected powerful momentum into industrial development.

Chain Reaction Caused by Substandard Desulfurization Efficiency
— From Environmental Degradation to Economic Loss

Faced with these severe challenges, developing efficient, stable and economical desulfurization technology has become an inevitable path for the sustainable development of the coal-fired power industry. The foundation of all this lies in the preparation of high-quality desulfurizers.

Mainstream Desulfurization Processes and Technical Routes

The selection of desulfurization processes is directly related to pollutant control effects and production operation costs. After years of technological iteration and practical verification, the current mainstream desulfurization processes have formed a relatively mature technical system, with wet desulfurization and dry desulfurization as the two core categories.
Limestone-Gypsum Wet Flue Gas Desulfurization (FGD): As one of the most widely applied desulfurization processes currently, its principle is to use limestone slurry as the absorbent. The slurry fully contacts flue gas in the absorption tower, where sulfur dioxide (SO₂) in the flue gas undergoes a chemical reaction with limestone to produce calcium sulfite, which is then oxidized to form gypsum.
CFB Circulating Fluidized Bed In-Furnace and Out-of-Furnace Desulfurization Process: It adopts circulating fluidized bed combustion technology. Limestone powder is injected into the combustion zone in the furnace, and calcium oxide produced by the thermal decomposition of limestone reacts with SO₂ for preliminary desulfurization. Outside the furnace, a circulating fluidized bed reactor is used to further conduct deep desulfurization with fine-grained limestone powder.

Limestone-Gypsum Wet Flue Gas Desulfurization (FGD)

  • High desulfurization efficiency
  • Mature technology
  • Wide application range
  • Utilizable by-products
  • Significant environmental benefits

CFB Circulating Fluidized Bed In-Furnace and Out-of-Furnace Desulfurization Process

  • Improve production efficiency
  • Save investment costs
  • Reduce site and labor requirements
  • Stable system operation
  • Excellent environmental benefits

Limestone powder as a desulfurizing agent has significant advantages

Limestone Preparation Process

Desulfurization efficiency is directly related to the specific surface area of limestone powder, and particle size distribution is the key parameter determining the specific surface area: Wet desulfurization: Limestone powder is required to have a fineness of 90% or more passing through 250 mesh. Circulating fluidized bed (CFB) in-furnace and out-of-furnace desulfurization: Desulfurizing agent limestone powder requires a fineness of 1mm - 0.045mm (for in-furnace desulfurization) and 0 - 0.045mm (for out-of-furnace desulfurization).

The preparation of high-quality limestone desulfurizing agent is a complex project involving material properties, grinding processes and system integration. Based on years of experience in grinding equipment R&D, SBM has designed a complete set of grinding process solutions tailored to the special requirements of limestone powder production for desulfurizing agents.

Equipment Recommendation

MTW European Trapezium Grinding Mill

Fineness: 80–325 mesh       Capacity: 3–50 T/H

Energy-Saving & High-Efficiency·Intelligent Operation·Superior Finished Products

  • Curved Shovel Design
  • Thin Oil Lubrication System
  • Cage-Type Powder Selector
  • Resistance-Free Air Inlet Volute
  • Closed Negative Pressure Operation

LM Vertical Roller Mill

Fineness: 80–400 mesh      Capacity: 10–340 T/H

Multi-Functional in One Machine·Low-Carbon & Dust-Free·Superior Finished Products

  • Low Investment Cost
  • High Production Efficiency
  • Low Operation Cost
  • Intelligent Operation
  • Environmental Compliance

Classic Cases

Lime powder making plant - 400,000 TPY

Raw material: Limestone

Main equipment: MTW175G (4 units)

Processing capacity: 400,000 tons/year

Lime powder making plant-20 TPH

Raw material: Limestone

Finished powder use: power plant desulfurization

Main equipment: 2 MTW trapezoidal mills

Desulfurizer production line of power plant-35 TPH

Raw material: 0-12mm limestone (CaO>81.6%, humidity <0.1%H2O)

Finished powder use: power plant desulfurization

Main equipment: MTW138 European version trapezoidal mill (3 sets)

150,000 Tons Limestone Grinding Production Line

Processing Material: Limestone

Finished Product Application: Power Plant Desulfurization

Equipment: LM Vertical Roller Mill

 
 

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